Syntegon Packaging Technology  

New Richmond,  WI 
United States
  • Booth: 325

Syntegon is a leading single-source supplier of processing, packaging, and automation technology to the food and pharma industries. Our product portfolio ranges from standalone, entry-level machines to fully integrated systems. Our mission is to support customers in creating sustainable solutions with market-leading technologies. 

Syntegon's technology is built by some of the most iconic names in packaging. Doboy, Elematic, Kliklok, Osgood, Sigpack and Woodman are just several in the group. Their legacies of quality, reliability, service and dedication to the customer embody Syntegon's core philosophies. 

From mixing raw ingredients to end-of-line case packers, our portfolio for the food industry includes confectionary and bar processing equipment, product distribution, collation and loading systems; horizontal flow-wrappers; vertical bagmakers; topload, endload and wraparound cartoners; case packers; filling and sealing systems for cups and bottles; thermoforming, filling, and sealing systems, bag sealers; checkweighing systems; and sustainable packaging solutions. 

Brands: Doboy. Elematic. Kliklok. Sigpack. Woodman.

 Press Releases

    • Cookie trays made from paper formed at the booth replace plastic
    • Brands like Doboy, Elematic, Kliklok, Osgood, Sigpack and Woodman united as Syntegon
    • Experts demonstrate continous improvements in packaging bakery products

    Las Vegas, August 2, 2022. Visitors to the IBIE 2022 Baking Expo in Las Vegas can gain an overview on how bakery products are packed safely and sustainably at the Syntegon booth 325 from September 18-21. With the Kliklok ACE carton erector, the Pack 202 horizontal form, fill and seal machine and the CBS-D band sealer, the machine experts present three machines that support bakery manufacturers in processing a wide range of different bakery products, such as cookies, cakes, donuts or bars, in a sustainable way. “Visitors to the IBIE trade show will get an impression of the brands that come together under the common Syntegon roof: Doboy, Elematic, Kliklok, Osgood, Sigpack and Woodman. With our versatile portfolio, we offer solutions from standalone machines to complete packaging systems,” says Dave Wood, Product Sales Manager at Syntegon. Syntegon values continous improvement and adresses future-oriented topics such as sustainability in the bakery sector: Whether it is reducing material consumption, switching to alternative materials or modifying sealing processes – the experts facilitate the way towards more eco-friendly packaging.

    Product protection is sustainable

    Sustainability endeavors not only protect the environment, but also the products. At the IBIE booth, Syntegon showcases three technologies that combine sustainability with product protection for sensitive foods. Visitors can take a closer look at the Kliklok ACE carton erector that uses the innovative lock-style technology to fold glue-free paper trays for cookies – and enables manufacturers to replace plastic with recyclable paper. Afterwards, the cookie trays are fed into the horizontal flow wrapper Pack 202 that packages them in pillow pouches made from mono-material films. Alternatively, manufacturers can opt for paper flow wraps by integrating the “paper-ON-form” retrofit kit into their existing form, fill and seal machines.

    When it comes to sustainability, not only do alternative materials play an important role, but also new sealing technologies are crucial to making food packaging more environmentally friendly. At IBIE, Syntegon demonstrates how the CBS-D band sealer for vertical and horizontal formats creates tighter seals and thus effectively reduces material consumption. It also features PTFE-coated fiberglass sealing bands that ensure high-quality sealing and minimize machine wear and maintenance.

    The processing and packaging experts continously rethink packaging and focus on Research and Development to make bakery production processes more sustainable. Besides technologies that reduce the amount of conventional plastic packaging, solutions such as the recently launched DCS discharge station for cookies, crackers and biscuits, also avoid product waste: thanks to its gentle handling using belt slides, manufacturers can prevent product breakage – and thus the waste of valuable resources.

    Predictability thanks to Service Agreements

    What is more, continous improvement at Syntegon does not only apply to machine equipment, but also to innovations concerning Services and Digital Solutions. The company now offers revised Service Agreements on different levels including services such as maintenance, spare parts management, remote service and training. The flexible packages enable fixed price support over predefined time periods and even encompasses Synexio, a cloud-based software solution for the acquisition and evaluation of machine and production data – an important benefit for creating efficient, sustainable and future-proof packaging processes.

    If you want to learn more about eco-friendly bakery packaging, visit the Syntegon experts at booth 325 at IBIE in Las Vegas, from September 18-21.



    Jela Grubesa
    Spokesperson Product Communications Food
    +49 7151 14-2159

    About Syntegon Technology

    Processing and packaging for a better life – this is what 5,800 Syntegon employees work for every day. Be it with individual machines, systems, or services, Syntegon helps its customers in the global pharmaceutical and food industries to improve people's lives. The company, which is headquartered in Waiblingen, Germany, looks back on more than 160 years of experience and achieved annual sales of 1.4 billion EUR in 2021. In the pharma sector, the company’s intelligent solutions enable the safe and high-quality production, processing, filling, inspection, and packaging of liquid and solid pharmaceuticals. In the food industry, Syntegon’s flexible and reliable technologies produce and pack confectionery, dry food, frozen food, and dairy products. With 1,100 service experts and a comprehensive service portfolio throughout the entire machine lifecycle from spare parts management to digital line optimization, Syntegon lays the foundation for smooth production processes for all customers. More than 30 sites in almost 20 countries keep a firm eye on Syntegon’s impact on the environment and society. Syntegon is a leader in the development of sustainable packaging solutions, reduces the energy consumption of its machines and pursues ambitious goals to lower its emissions.


  • Kliklok ACE Topload Carton Former
    The Kliklok ACE topload carton former is out most advanced forming system. Based on input from our customers around the world, the ACE was designed and built for flexibility, ergonomics, access, reduced maintenance, and future-proof speed....

    The carton hopper on the ACE is the lowest we’ve ever placed on a former. Loading is easy and at a comfortable height for cart-to-hopper carton transfer, whether it’s with one, two, or three heads.

    The new feeder on the ACE provides guaranteed positive carton control through a two-stage process. Cartons are picked from the hopper and placed in a holding area. Carton pushers positively move the cartons to the forming cavity, where they are formed and released onto a conveyor.

    The ACE offers the greatest production line flexibility by being able to run lock-formed and/or glue-formed carton on one machine, and the glue system does not need to be removed to run lock-formed cartons. Ultrasonic sealing capability adds another level of versatility.

    The ACE has a small footprint – just 8.6 m2 (92 ft2) – but can accomnodate a wide size range, with one, two, or three heads, for top speeds of 240 cpm. The incredible flexibility of the ACE allows you to actually add and remove heads whenever you want. Wardrobe-style doors allow easy access for size changes.

    An integrated servo drive system offers plug-and-play maintenance, and a simplified electrical cabinet means air conditioning is not needed. An optional dust management system is available.


    • Speeds up to 240 cpm (triple heads) 
    • Ergonomic low-level carton hopper
    • Patented Flex Feeder for positive carton control 
    • Lock or glue forming
    • Industry 4.0 HMI with visual operator instructions
  • Pack 202 Mid-Speed Horizontal Flow Wrapper
    Ideal for multi-product applications, the Pack 202 can wrap individual or grouped products including bakery goods, bars, trays, fresh and frozen products, confectionary, snacks, prepared foods, and many other food and non-food items....

    All product contact surfaces are approved for food contact with high use of stainless steel. The infeed, finwheels, and cutting head are cantilevered for sanitation and a high amount of stainless steel parts are incorporated in the standard execution. Sloped surfaces on the infeed enable debris to drop through and the longitudinal sealing finwheels are built in separate hygienic housings.

    Syntegon finwheel and crimper seal technology provide superior seal integrity. The registration eye correction precisely positions printed film on the package and minimizes film waste.

    Fast and easy format changes are accomplished using an adjustable or quick change former. Optional, self-centering film reel holders make film changes quick and easy, while pre-programmable controls store machine parameters for software controlled adjustments.

    The Pack 202 easily integrates with Syntegon’s Pack Feeders for automated product feeding. Up- and down-stream equipment for process technology, product distribution and secondary packaging, as well as printer/coder/reader modules can be provided for a complete system solution.


    • Made in the USA - fast delivery and quick parts and service response from U.S. manufacturing site
    • Robust & Reliable - designed for 24 hour, 7 days per week operation utilizing production proven technology and high quality parts
    • Unmatched Flexibility - fast format changes for packaging various size products

  • Doboy CBS-D 750 Continuous Band Sealer
    7.50" of heat sealing surface...

    The CBS-D 750 comes standard with stainless steel construction of the mainframe and bridges. The wide-gap undercarriage plate, constructed from FDA-compliant coated aluminum, reduces head-space requirements allowing for smaller bag tops and material savings. The open frame design with polycarbonate guarding allows easy access and increased operating visibility for production and maintenance personnel. PTFE-coated fiberglass sealing bands provide superior seals and greatly reduce machine wear and maintenance.

    All controls and adjustments are easy to use and set up. Floor stand is adjusted with a hand-crank for ideal operating height. Front guard doors are equipped with a safety interlock which stops the machine when the doors are opened and provides access to the sealing section. Sealing bands are easy to change without tools and can be done in less than two minutes!

    The CBS-D 750 is a mid-range sealer that features the same drive system as our larger band sealers. This powerful and reliable combination features variable frequency speed control with a standard speed range up to 25m (1,000“) per minute. Bag speed is precisely controlled from the operator panel. With the direct drive design, there is nothing to lubricate and no belts or chains to replace.

    The CBS-D 750‘s control system is a state-of-the-art digital temperature controller. Mounted in the operator panel, the controller provides precise control of the heat bar temperature. The heat bars reach set temperature in minutes and maintain the set point resulting in error-free seals.

    Full length 12mm (1/2“) urethane timing belts grip the bag top and provide positive timing and speed control as the bag top travels through the fully adjustable heat bars, compression wheels and cooling bars of the sealing section, resulting in strong, quality seals. Bags weighing less than three pounds don‘t require a support conveyor.


    • Heat Bars - One pair of 190mm (7.50") long precision machined aluminum heat bars produce a 6mm (1/4") wide seal. Ceramic insulators contain the heat and are spring-loaded adjusted for different bag thicknesses. 
    • Compression Wheels - One pair of adjustable spring-loaded compression wheels create the pressure needed to seal gusseted bags with ease. 
    • Cooling Bars - One pair of 5" long adjustable, cast aluminum, spring-loaded cooling bars with stainless steel cover and blower fan to set seals for immediate bag handling.

 Additional Info

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