FlexLink Systems Inc.  

Modular Wide Belt Stainless Steel Conveyor

The wide belt solution WLX is safe, clean and reduces the total cost of ownership. It adheres to EHEDG and 3A design guidelines and addresses the higher hygienic requirements associated with primary and secondary packaging. WLX sets new standards for cleaning results and cleaning process time in the food industry.

The modular belt conveyor is suitable for all industries where the requirements for hygiene and accessibility are particularly high. From packaged meat and dairy to bread and flour, the system assures trouble-free operation and long service life. It is to be installed in any application area – from primary packaging to end of line.

The cleaning process for WLX is quick and easy, setting new standards for results and available process time. The design facilitates simple cleaning procedures and ensures a consistent result. The hygienic design is fit for purpose with rounded corners and flat surfaces. Hollow bodies and crevices, where pathogens and contaminants tend to get trapped, are eliminated. In addition, less water and detergents are needed, thus lowering costs and boosting sustainability.

The design is robust and quick to clean both in dry and wet environments, adding valuable production time. During wet cleaning processes, very little water and detergent is required, which helps keep operating costs down. The standardized design and modularity considerably reduces ramp-up time and provides the ability to expand and adapt over time, increasing the versatility and overall efficiency of the line.

Features
• 152/203/304/456/608 mm belt width*
• 40 m/min
• Max conveyor length 30 m
• Max. belt tension 1200 N
• Operating temperature -46 C to +60 C
• Chain lifting mechanism

*Other widths available upon request.

The new standardized palletizing cell from FlexLink is compact, quick to install and easy to configure. The use of a collaborative robot significantly reduces the footprint, by over 50% compared to cells with industrial robots.

A fence system or cage is not needed and operators can safely work side-by-side with the robot. The solution permits continuous operations, the operator can easily remove one complete pallet without stopping the collaborative robot. 

The operating cost is low, with a two-in-one power supply of 110V and 230V. An internal vacuum pump is included which makes it possible to effortlessly move the palletizing cell, no external air supply is needed. The smart design with quick connectors contributes to a fast and easy installation in only a few hours. A tablet application with intuitive interface ensure easy layer configuration, without any need for complicated robot programming.

BENEFITS
• Compact
• Collaborative and continuous operations
• No fence system needed
• Modular, easy to move
• Fast ROI and low operating cost
• Quiet, 68.9 dB(A) in production
• Easy to install and configure
• Fast delivery and global support
• Easy line design and simulation with FlexLink Design tool

Options
• Four standard configurations of infeed conveyor (left, center-left, center-right or right)
• Conveyor lengths: 1.5 | 2.1 | 2.7 m
• Height adjustable pedestal to reach layers up to 1.9 m (depends on the pallet pattern and case dimensions)
• Layer configuration tablet application for Android devices. Possible to run several cells from one tablet
• Docking station for easy installation and reallocation

Technical specification:
• Single pick
• Capacity: Up to 8 boxes per minute
• Height adjustable support legs: 700, 744, 774, 818 and 862 mm
• One electrical cabinet for conveyor and robot
• Carton weight: up to 8 kg
• Pallet height: max. 1.9 m (with adjustable pedestal option)
• Power supply: 110 VAC / 230 VAC
• Max. 1200 VA
• Single phase, 50/60 Hz

FlexLink’s stainless steel conveyors are clean, robust and modular to ensure you get full value from the equipment. The design follows a proactive approach
to increase cleanliness, minimizing dirt pockets and maximizing rounded surfaces for better drainage. Extensive research and development results in a
sturdy and stable conveyor system that includes a complete range of guide rails and supports.

Clean and safe
The conveyors are adapted to the requirements of cleanliness within the packaged food, pharmaceutical and personal care industries. Good drainage, elimination of pockets and open design ensures an easy-to-clean conveyor and runs completely without lubrication systems, even at high speeds.

FlexLink supplies both Clean-In-Place (CIP) solutions and chain washers for a quick and efficient cleaning process. If needed, it is also possible to cover the return chain (Y-version). Operator safety comes first. Elimination of pinch points and reduced noise level ensure a good working environment. All of our drive units and idlers are safe and designed for low noise.

BENEFITS
• High speed capable
• High uptime - easy assembly and installation
• Reduced downtime - easy maintenance
• Modular and compact
• Flexible, easy to modify
• Sturdy, robust design
• Easy to clean
• Low noise level
• Operator safety

FEATURES
• 70/85/180/300 mm beam width
• Covered return chain available (Y-version)
• Closed beam version for wipe off cleaning available (C-version)
• 90 m/min (X70X) — 120 m/min (X85X) — 60 m/min (X180X/X300X)
• Max. chain tension 1250 N
• Operating temperature -20º C to +60º C
• Chain washer unit or CIP unit

Standard conveyor chain widths range from 68 mm up to 295 mm, for product widths up to 400 mm. Suited for items with a weight up to 15 kg.

Conveyor product lines: X70X, X85X, X180X, X300X

The Compact Spiral Elevator gives you increased access to the production floor and the possibility to transport goods vertically bridging the differences of height.

The unique spiral-shape is the key to its compact construction, offering a 40% smaller footprint compared to the most common solutions on the market - saving valuable floor space. It has a wide application range; from the handling of individual parcels, to pucks and packed items such as cartons.

The spiral is modular and easy to engineer according to your needs. It is available with a friction top chain, flat friction top chain and cleated chain. The spiral features an ultra-resistant slide rail with low friction. It comes in six different in- and outfeed configurations in order to suit your production line layout. The solution can be installed in a few hours and ensures smooth running, low noise and a long service life.

BENEFITS
• Space saving design – freeing up valuable floor space
• Continuous product flow avoiding stop losses
• Easy to integrate standard FlexLink components
• Gentle product handling
• Low operating cost
• Long Mean Time Between Failures (MTBF)
• Easy installation
• Quick to add into an existing or new layout using FlexLink Design Tool
• Online ordering possible
• Global support and short lead-time

Technical specifications
• Outer diameter: 585 mm on spiral frame
• Drive units with motors at both ends
• Chain or chain options with steel ball bearing, 85 mm
• Fixed speed: 10, 20, 30, 40, 50 m/min
• Product weight: max. 2 kg/m depending on height
• Low noise level: < 73 db at 50 m/min
• Soft starter and motor protection

Ideal for up or down transportation
• Product sizes up to 200×175×200 mm (L×H×W)
• Packed or non-packed products
• Product carriers, i.e. pucks
• Small boxes and crates

Easy line design and ordering
With FlexLink Design Tool you can easily design a single spiral or a complete line with enclosures and safety guarding. The design tool has drag-and-drop functionality and each individual component has its own intelligence which considerably eliminates the risk of design errors. Ordering is fast and straightforward with a built-in connection to the FlexLink Online Store. Intuitive assembly drawings can be prepared for a fast and trouble free installation.

The new RI20 palletizing cell with industrial robot arm simplifies all the complex processes of a traditional palletizer.

The palletizer is compact, mobile and adapts easily to production changes, whether for a new recipe or a different line location. The unit is suitable for palletizing closed boxes within fast-moving consumer goods industries. The easy-to-use unit is the latest addition to FlexLink`s robotics offer with unique hardware and software interface for trouble-free operations.

The RI20 palletizer is a single or multi-pick unit, palletizing closed boxes up to 12 cycles per minute with a maximum payload of up to 15 kg.

Key Options
• Robot arm
  – KUKA KR20 R1810 Cybertech or
  – FANUC M-20iA/35M
• Gripper
  – Suction cups, single or double pick
• Infeed conveyor: 24VDC roller conveyor (left, straight or right)
• PLC options
  – Siemens: PLC family: ET 200SP
  – Allen-Bradley: PLC family: CompactLogix 5380

Enhanced safety features and two loading docks allow for continuous operations and increased production capacity.

The semi-open palletizer integrates an advanced safety system for safe coexistence between the robot and operators. It will automatically slow down if an operator enters the safety zone and only stop if needed. This reduces unnecessary downtime and in also, the two pallet positions create a seamless pallet exchange increasing production capacity by up to 5%.