Federal Package  

  • Booth: 54061

For more than 40 years, Federal Package Network® has been the preferred contract manufacturer for leading beauty and personal care companies. We specialize in lip care, face and body lotions, including sun care as well as deodorants. We are certified organic, FDA approved and made in the USA. We are a the go-to-source for companies in the health & beauty and cosmetic industries searching for turnkey solutions for contract manufacturing including research and development; formulation; blending and filling; decorating and retail-ready packaging; and health and beauty containers.

We design and manufacture a variety of stock and  custom container styles and sizes, from .07 oz. to 3.0 oz., including propel-repel containers and a wide variety of caps. All injection molding and automated assembly is done on site at our facility. All of our containers can be molded in any color combination including clear, natural and shimmers, and can be finished with a variety of decorating options.

Our new Eco Smart® containers are an earth-conscience sustainability solution for the global personal care market. This proprietary technology enables plastic components to break down in biologically active landfill, marine or other environments. Eco Smart is a direct upgrade to our existing line of world-class products with no change in form, fit, or function. It is fully recyclable and can also be made with variety of sustainable polymers.

With extensive personal care product experience, we are we qualified to help you develop a personal care formula for a wide variety of health and beauty products. Select one of the products in our extensive inventory of base formulations and adapt it, or customize your formula from the ground up for something that is uniquely your own. Our R&D staff will then evaluate the efficacy, safety, stability and longevity of your products with the end result being a profitable product suited to appeal to your target demographic.

We have the equipment and capability to blend all types of personal care products with an emphasis on quality control at every step. That means that all jobs, both complex and simple, are engineered with cost, speed, flexibility and practicality in mind. We operate multiple filling lines to meet your capacity needs to ensure you get your product to market on-time and on-budget.

Brands: For 40 years Federal Package® has provided contract manufacturing solutions for your personal care business, from formula development, compounding, filling, decorating and retail-ready packaging.


 Videos

Federal Package Company Overview

 Press Releases

  • Eco Smart™ Containers Change Your Sustainability Footprint, Not Your Product 

    CHANNHASSEN, MN, May 01, 2021 – Eco Smart™ containers by Federal Package® are an earth-conscience solution for the global personal care market that is fully FDA compliant and made in the USA. The containers are made with a proprietary organic additive that helps the plastic start to break down in days, not decades, when disposed in a biologically active landfill. 

    Eco Smart is a direct upgrade to the existing line of world-class containers produced by Federal Package with no change in form, fit, function, design or color options. They have the same physical properties and strength as those manufactured without this additive, performing the same as their intended applications and usage conditions. These attributes will last until the product is discarded into a biologically active landfill. 

    “Eco Smart differs from other degradable plastics, in that it does not contain starch, heavy metals, or other fillers that can produce microplastics which have been known to contaminate soil and water,” said Steve Dakolios, President of Federal Package. “The resulting biomass remaining after complete biodegradation is no longer a polymer. The scientific term for this residual is commonly referred to as biomass, humus, or compost.” 

    The Eco Smart additive encourages microbes to penetrate the container and break down the chemical bonds of the plastic, accelerating the break down in biologically active landfills, marine or other environments. This process has been tested to ASTM D5511 (municipal landfill) and ASTM D6691 (marine) protocols and have shown excellent biodegradation rates. Eco Smart enhances the biodegradation of plastic into humus (rich soil), carbon dioxide, and methane, that can be converted to renewable energy. 

    For more information on Eco Smart, visit www.ecosmartfp.com or email 
    ecosmart@federalpackage.com 


 Products

  • Eco Smart® Containers by Federal Package®
    Eco Smart® by Federal Package® is an earth-conscience sustainability solution for the global personal care market. Our containers can be made with PCR, PIR or Bio-Resins, are recyclable and break down in biologically active environments....

  • Eco Smart® by Federal Package® is an earth-conscience sustainability solution for the global personal care market that is fully FDA compliant and made in the USA. This proprietary technology enables our plastic lip balm, deodorant, sunscreen, or other containers to break down in biologically active environments while providing the same form, fit, function, design, or color options.

    Our containers can be made with PCR, PIR or Bio-Resins. They are fully recyclable, but when they are tossed into a biologically active landfill they also break down, unlike normal plastics. Eco Smart does not contain starch, heavy metals, and other fillers that can produce microplastics which have been known to contaminate soil and water. The biomass remaining after complete biodegradation is no longer a polymer, which shows up as humas (rich soil), methane, which can be converted to energy, and carbon dioxide.

    ASTM D5511 (municipal landfill) and ASTM D6691 (marine) test show biodegradation beginning in days and continues leading to significant bio-assimilation, shortening the time span the plastic occupies in a landfill from hundreds of years to several years.

    Most companies that make or use plastic products share our environmental concerns about the production and disposal of plastic. Everyone is looking for a solution above and beyond just recycling, since less than 9% of plastics in the US are recycled every year. Tackling the root causes is required, a transition towards a circular economy for plastic, where plastic never becomes pollution.

    Our containers maintain the benefits of traditional plastics and reduces a company’s environmental footprint. We have a practical, cost-effective, and easy-to-use solution for brand owners to provide consumers biodegradable plastic products.

    Eco Smart® is your brand, your product, only better!
  • Research & Development
    An end-to-end contract manufacturer specializing in personal care formulation....

  • As an end-to-end contract manufacturer specializing in personal care formulation, our chemistry staff with over 90 years of combined experience conducts extensive formulation research and development for our clients. Our onsite FDA-registered laboratory allows us to reduce time-to-market by expediting the custom formulation and manufacturing process.

    All formulations are tested extensively according to the highest quality standards using state-of-the-art equipment and technology. We are also well known for our ability to re-formulate difficult cosmetic formulations or revise and enhance existing formulations. If you need assistance with reformulation or developing a new formula, contact one of our solution experts.

    Federal Package® offers analytical and microbiology laboratory services for the assessment of personal care product formulas in our state-of-the-art manufacturing facility. Our fully instrumented, FDA registered research and development laboratory has the capability to perform a broad range of analyses on both incoming materials and finished formulations. Combined with our robust internal controls and protocols your brand is assured of full claim compliance.

  • Formulation
    With extensive personal care product experience, we are we qualified to help you develop a personal care formula for a wide variety of health and beauty products....

  • Using our extensive personal care product experience, Federal Package® is well qualified to help you develop your personal care formulation for a wide variety of health and beauty products including: Lip Care Formulation, Deodorant Formulation, Skin Care Formulation, Sunscreen Formulation.

    We begin with your expectations for a new formula or to enhance your current formula. Our Research & Development team will then evaluate and select ingredients according to your product requirements to produce the desired personal care formulation.

  • Blending & Filling
    We have the equipment and capability to blend all types of personal care products with an emphasis on quality control at every step....

  • At Federal Package®, we have the equipment and capability to blend and fill various types of personal care products with an emphasis on quality control at every step. After blending, we’re able to fill a variety of container sizes and types.

    • Tubes
    • Jars and Bottles
    • Sunscreen Sticks
    • Deodorant Containers
    • Lip Balm Containers
    • Multi-use Specialty Containers
  • Container Solutions
    Federal Package® designs and manufactures a variety of stock and custom container styles and sizes, from .05 oz. to 3.0 oz., including propel-repel containers and a wide variety of caps....

  • At Federal Package®, we design and manufacture a variety of stock and custom container styles and sizes, from .05 oz. to 3.0 oz., including propel-repel containers and a wide variety of caps. All injection molding and automated assembly is done on site at our FDA-registered facility in Chanhassen, MN. Our containers can be made with PCR, PIR or Bio-Resins, and are recyclable.

    All of our containers can be molded in any color combination including clear, natural and shimmers. Containers can be finished with a variety of decorating options for a product that really stands out.

    Our engineering staff will help you choose the perfect container for your product and brand. We can also source containers that support your specific brand marketing.

    Formulation

    With extensive personal care product experience, we are we qualified to help you develop a personal care formula for a wide variety of health and beauty products.

    Using our extensive personal care product experience, Federal Package® is well qualified to help you develop your personal care formulation for a wide variety of health and beauty products including: Lip Care Formulation, Deodorant Formulation, Skin Care Formulation, Sunscreen Formulation.

    We begin with your expectations for a new formula or to enhance your current formula. Our Research & Development team will then evaluate and select ingredients according to your product requirements to produce the desired personal care formulation.

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